Epoxy Casting Resin 9002GA-3/GB-3
Ⅰ. Component
A: Epoxy Resin , Filler, Additive
B: Acid Anhydride, Accelerator
Ⅱ. Characteristics
a)
Excellent workability
b)
Excellent penetrating
c)
The exothermic peak is relatively low, high reliability of encapsulated products
d)
Flame resistance (UL-94, V-0)
e)
Excellent electronic properties
f)
Environmental-friendly
Ⅲ. USE
Casting for Flyback Transformer and other electronic parts
Ⅳ. Packing
A: 33kg
B: 22kg
、
220kg
Ⅴ. Transportation
This product does not belong to dangerous article . It can be transported in the way as common chemical do .
Ⅵ. Storage
a)
Completely packed, preferably between 15
℃
and 25
℃
b)
Free from direct sunlight
c)
Free from humidity
d)
Free from fire
Ⅶ
.Product property
|
Items
|
Standard data
|
Testing standard
|
||
|
Before cure
|
||||
|
Appearance
|
A
|
White liquid
|
Visual estimation
|
|
|
B
|
Light yellow liquid
|
|||
|
Viscosity
（
40
℃，
mPa
·
s
）
|
A
|
（
1.0~1.5
）×
104
|
GB-3/T2794
|
|
|
B
|
15~23
|
|||
|
A+B
|
≤
550
|
|||
|
Specific gravity
（
25
℃，
g/ml
）
|
A
|
1.70~1.75
|
GB-3/T4472
|
|
|
B
|
1.18~1.21
|
|||
|
A+B
|
1.58~1.63
|
|||
|
Mixing ratio(WT%)
|
A
：
B=100
：
30
|
/
|
||
|
Pot life(40
℃，
h)
|
>
3.5
|
/
|
||
|
Gel time
（
80
℃，
min
）
|
100~120
|
/
|
||
|
After cure
|
||||
|
Hardness
（
25
℃，
D
）
|
>87
|
Shore-D
|
||
|
Glass transition
（℃）
|
108-120
|
DSC
|
||
|
Flexural strength
（
25
℃，
N/MM2
）
|
>74
|
/
|
||
|
Impact strength
（
KJ/cm2
）
|
>2.5
|
GB-3/T1043
|
||
|
Coefficient of liner thermal expansion
（℃
-1
）
(below Tg)
|
<5.0
×
10-5
|
GB-3/1036-70
|
||
|
Thermal conductivity
（
25
℃，
W/Mk
）
|
>0.48
|
GB-33399-82
|
||
|
Volume resistivity
（
25
℃，Ω·
cm
）
|
>3.9
×
1015
|
GB-3/T1410
|
||
|
Surface resistivity
（
25
℃，Ω）
|
>5.8
×
1014
|
|||
|
Dielectric constant
（
25
℃，
10KHz
）
|
3.8±0.1
|
GB-3/T1409
|
||
|
Dissipation factor
（
25
℃，
10KHz
）
|
<0.008
|
|||
|
Water absorption
（
23
℃，
24h, %
）
|
<0.15
|
GB-3/T1304
|
||
|
Breakdown voltage
（
25
℃，
KV/mm
）
|
>25
|
GB-3/T1048
|
||
|
Flammability (UL-94, 6mm )
|
V-0
|
GB-3/T4069
|
||
Ⅷ. Potting Condition
|
Predegassing
|
Temperature
（℃）
|
Vacuum
（τ）
|
Time
（
h
）
|
|
|
A
|
65±5
|
<2
|
4~12
|
|
|
B
|
35±5
|
<2
|
4~12
|
|
|
Potting
|
Coil preheating
|
Temperature
（℃）
|
105±5
|
|
|
Time
（
h
）
|
>1.5
|
|||
|
Mixing temperature
（℃）
|
40~45
|
|||
|
Prevacuum pressure
|
Vacuum
（τ）
|
<2
|
||
|
Potting
|
Vacuum
（τ）
|
<5
|
||
|
Post vacuum pressure
|
Vacuum
（τ）
|
<5
|
||
|
Time
（
s
）
|
>20
|
|||
|
Curing
|
75
℃
/2.5h+75~110
℃
/0.5h+110
℃
/2.5h
|
|||
Ⅸ. Cautions
1. Cautions in use
a)
Part A should be agitated before use to disperse sufficiently the settled filler.
b)
Part B may be crystallized when it is stored at low temperature, in this case, heat it to 40-50
℃
until it is completely dissolved.
c)
Weigh both A and B respectively, into specified amounts and mix them uniformly.
2. Cautions in handling
a)
Work place should provide a ventilator for performing sufficient ventilation
b)
Protective garments, gloves, goggles are necessary to workers to avoid direct contact of the materials.
c)
In the event of the agent contacting the skin wash it off immediately with warm water and alkali-free soap. Medical treatment is needed if skin is seriously imitated.
d)
Avoid breathing vapors, which can cause respiratory damage.
3.Cautions in Storage
a)
Store it at the cool and dark place (preferably between 15
℃
and 25
℃
)
b)
Seal the products to avoid mixing of water into the products.
c)
Keep to the first-in first-out
d)
Once the container is opened, the material should be used as fast as possible, to prevent properties from deterioration by foreign substance and moisture absorption
Viscosity Vs. Temperature of 9003GA-3
Viscosity Vs. Temperature of 9002GB-3
Viscosity Vs. Temperature of 9002GA-3/GB-3
Viscosity at 40
℃
Vs. Time of 9002GA-3/GB-3
Glass Transition Temperature VS. Mixing Ratio of 9002GA-3/GB-3
（
75
℃
/2.5+75-110
℃
/0.5h+110
℃
/2.5h
）
Gel Time VS. Temperature of 9002GA-3/GB-3 mixture
Exothermic Peak of 9002GA-3GB-3( 65g,75
℃
/2.5h+75-110
℃
/0.5h+110
℃
/2.5h)
Volume Resistivity Vs. Temperature of 9002GA-3/GB-3
Material Safety Data
1．Identity: 9002GA-3
lMaterial characteristics
Components: BPA type epoxy resin
、
filler
、
environmental-friendly
、
flame retardant
、
additive
lPhysical chemical characteristics:
Appearance: white liquid
Odor: non
Boiling point: non
Specific gravity (H20-1): 1.74
Vapor pressure (mmHg and temperature): non
Melting point: not available
Flash point: 216
℃
Solubility in water: negligible
lHazard data
Health hazard : not available
Fire and explosion hazard: non
Stability: stable
Hazardous decomposition products: carbon monoxide
、
carbon dioxide
、
hydrochloric acid
lControl and protective measures
Protective clothing: needed
Protective gloves: needed
Goggles: needed
Work place: provide a ventilator for performing sufficient ventilation
lTreatment of overflowing material
Soak up with cotton waste or saw dust and deposit in plastic-lined bin.
lEmergency treatment
Skin contact : wipe the material from skin with absorbent paper , then wash with warm water and alkali-free soap. Medical treatment is needed when skin is seriously imitated.
Eye contact : deal with running water for 15 minutes, then seek medical treatment.
Inhalation: transfer the sick to outside and keep the air fresh.
lFire treatment:
Extinguished media: carbon dioxide
、
foam.
lWaste disposal methods
Regular procedures approved by local authorities.
2．Identity: 9002GB-3
lMaterial characteristics
Components: acid anhydride, accelerator
lPhysical chemical characteristics:
Appearance: light yellow liquid
Odor: irritative
Boiling point: non
Specific gravity (H20-1): 1.20
Vapor pressure (mmHg and temperature): non
Melting point: <-10
℃
Flash point: 156
℃
Solubility in water: solubility
lHazard data
Health hazard :
Fire and explosion hazard: non
Stability : stable
Hazardous decomposition products: carbon monoxide carbon dioxide hydrochloric acid
lControl and protective measures
Protective clothing: needed
Protective gloves: needed
Goggles: needed
Work place : provide a ventilator
lTreatment of overflowing material
Soak up with cotton waste or saw dust and deposit in plastic lined bin.
lEmergency treatment
Skin contact : wipe the material from skin with absorbent paper , then wash with warm water and alkali-free soap. Medical treatment is needed when skin is seriously imitated
Eye contact : deal with running water for 15 minutes, then seek medical treatment
Inhalation: transfer the sick to outside and keep the air fresh
lFire treatment:
Extinguished media: carbon dioxide
、
foam
lWaste disposal methods
Regular procedures approved by local authorities
